Miniature Circuit Breakers (MCBs, as the name says, are special devices designed specially to protect appliances against overloads and short cuts. MCBs are usually found in commercial and domestic units and practically perform the same work as fuses but in a more enhanced manner.
There are many characteristics of MCBs you must know and certain values which need to be taken into account while replacing your existing fuses or installing new circuits.
Short Circuit Capacity
Short circuit capacity is typically measured on kA but depicted on the device as Amps. The capacity of a breaker, regarding the amount of current it can displace in case of a fault, is mentioned on the box for the inspecting engineers to note while installing them. You will find two variant of MCBs in the market – 6kA or 10kA. The variant used will majorly depend on the type of consumer appliance being installed and the maximum fault current expected to occur at the origin.
Overload
Overload is a figure mentioned in Amps and is the designed maximum flowing current of the circuit being safeguarded. It is vital to note that the MCB should remain closed when experiencing full running current conditions and open only after a set period, for percentage increases beyond a certain figure – usually 1 to 2 hours at 125%. Please note:-
• Standard MCB sizes are - 6, 10, 16, 0, 25, 32, 40, 45, 50 and 63.
• Not all manufacturers offer all sizes. Some only produce ratings such as 2, 4 and 80.
• The size of MBC must always be less than the maximum current-carrying capacity of the cable being used for supply.
Magnetic Overload
Unlike fuses, MCBs come with in-built magnetic overloads that disable the circuit in case of largerm short circuit fault in less than a second. The magnetic overload capacities are mentioned in a letter, typically before the overloading rating such as B40, D63, etc. Please note:-
• Mainly there are three magnetic overload ratings – B, C, and D
- B type is usually used in most resistive circuits
- C type is used to support appliances that experience high starting currents
- D type is used to support certain specialty machines such as welding equipment, etc.
• They open in less than a second at the resulting overload currents
- B at 300-500%
- C at 500-1000%
- D at 1000-2000%
Whichever MCB type you use, it is imperative to use high quality devices and hence should be bought from a reputed manufacturer only.